MAS iQonicTwin PreDensifier

Turning Waste into Clean Films

From films and fibers to PP ropes, non­wo­ven mate­ri­als, fleece, and even XPS recy­cling, the iQon­icTwin Pre­Den­si­fi­er deliv­ers con­sis­tent, high-qual­i­ty results across a wide range of appli­ca­tions, set­ting new bench­marks in recy­cling per­for­mance. DRD clean­ing ensures high­est input, while the iQon­icTwin Pre­Den­si­fi­er keeps melt flow clean and uptime high. Co-devel­oped with Siem­pelkamp, the Pre­Den­si­fi­er is effi­cient, reli­able, and upgrad­able to the MAS Twin-Com­pound Line for high­est qual­i­ty grade results.

Films from Post-Con­sumer Waste 

iQon­icTwin Pre­Den­si­fi­er allows the trans­for­ma­tion of recy­cled LDPE and LLDPE into blown or cast films. These films are suit­able for non-food flex­i­ble pack­ag­ing, garbage bags, and con­struc­tion sheets. The extru­sion process enables refeed­ing of scrap direct­ly into the melt, max­i­miz­ing yield and resource effi­cien­cy.

DRD for Film Qual­i­ty

Thin films are sen­si­tive to con­t­a­m­i­na­tion. DRD tech­nol­o­gy ensures a dry, and fine-free, which is essen­tial for achiev­ing a low gel count and high trans­paren­cy. Espe­cial­ly in film appli­ca­tions, this pre­pro­cess­ing step makes a dif­fer­ence.

iQon­icTwin Pre­Den­si­fy

Recy­cling meets inno­va­tion: In a ground­break­ing tech­nol­o­gy part­ner­ship, MAS and Siem­pelkamp have devel­oped a more inno­v­a­tive, clean­er, and more effi­cient approach to plas­tic recy­cling and com­pound­ing. Fea­tur­ing the MAS con­i­cal twin­screw extrud­er inte­grat­ed with­in the Pre­Den­si­fi­er, this machine sets new indus­try stan­dards for ener­gy effi­cien­cy, mate­r­i­al qual­i­ty, and process reli­a­bil­i­ty — with­out the down­sides of tra­di­tion­al cut­ter com­pactors or par­al­lel-screw setups.

Togeth­er, these sys­tems cre­ate a ful­ly inte­grat­ed solu­tion for size reduc­tion, den­si­fi­ca­tion, and extru­sion — designed for mod­ern require­ments in recy­cling.

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Key Advantages

  • Reduces gel for­ma­tion and pre­vents clump­ing or cake for­ma­tion in the cut­ter com­pactor
  • Allows instant start/stop oper­a­tion – no warm-up phas­es required
  • Elim­i­nates water injec­tion and relat­ed down­stream com­pli­ca­tions
  • Ide­al for advanced recy­cling and high-spec com­pound­ing needs

MAS — CUSTOMER SERVICE

RELIABLE. RESPONSIVE. SUPPORTIVE.

Expe­ri­ence ded­i­cat­ed assis­tance, expert guid­ance, and per­son­al­ized solu­tions — all designed to help you get the most out of MAS tech­nolo­gies and ser­vices.

We pro­vide reli­able, long-term sup­port and main­te­nance to ensure your machinery’s per­for­mance and invest­ment secu­ri­ty.

WHAT OUR CUSTOMERS SAY

Recycling Upgrade for High Demands

MAS offers high-per­for­mance upgrades for recy­cling extru­sion lines, boost­ing through­put and pel­let qual­i­ty. With a patent­ed CDF melt fil­ter and a sec­ond twin-screw extrud­er, even tough mate­ri­als are effi­cient­ly processed. Upgrades are tai­lor-made, eas­i­ly inte­grat­ed, and deliv­er cost-effec­tive, ener­gy-effi­cient oper­a­tion with supe­ri­or homo­gene­ity and min­i­mal main­te­nance.

About MAS

Found­ed by recy­cling pio­neer Hel­muth Schulz in 2006, the com­pa­ny is rev­o­lu­tion­iz­ing the exceed­ing­ly high qual­i­ty stan­dards of twin-screw extrud­ers for the recy­cling indus­try. MAS mas­ters the chal­lenges of mod­ern recy­cling and upcy­cling require­ments thanks to its patent­ed tech­nol­o­gy and became an inter­na­tion­al dri­ver of inno­va­tion in no time. Cus­tomers around the world ben­e­fit from envi­ron­men­tal­ly friend­ly added val­ue while sav­ing ener­gy and resources.

Get in touch with us

Thomas Lehner

Area Sales Manager

Michael Wöber

Area Sales Manager

Ivica Radic

Area Sales Manager

Estera Jamrozek

Area Sales Manager

CONTACT US

Do you have ques­tions for us and our com­pa­ny? Then get in touch.