MAS iQonicTwin PreDensifier
Turning Waste into Clean Films
From films and fibers to PP ropes, nonwoven materials, fleece, and even XPS recycling, the iQonicTwin PreDensifier delivers consistent, high-quality results across a wide range of applications, setting new benchmarks in recycling performance. DRD cleaning ensures highest input, while the iQonicTwin PreDensifier keeps melt flow clean and uptime high. Co-developed with Siempelkamp, the PreDensifier is efficient, reliable, and upgradable to the MAS Twin-Compound Line for highest quality grade results.
Films from Post-Consumer Waste
iQonicTwin PreDensifier allows the transformation of recycled LDPE and LLDPE into blown or cast films. These films are suitable for non-food flexible packaging, garbage bags, and construction sheets. The extrusion process enables refeeding of scrap directly into the melt, maximizing yield and resource efficiency.
DRD for Film Quality
Thin films are sensitive to contamination. DRD technology ensures a dry, and fine-free, which is essential for achieving a low gel count and high transparency. Especially in film applications, this preprocessing step makes a difference.
iQonicTwin PreDensify
Recycling meets innovation: In a groundbreaking technology partnership, MAS and Siempelkamp have developed a more innovative, cleaner, and more efficient approach to plastic recycling and compounding. Featuring the MAS conical twinscrew extruder integrated within the PreDensifier, this machine sets new industry standards for energy efficiency, material quality, and process reliability — without the downsides of traditional cutter compactors or parallel-screw setups.
Together, these systems create a fully integrated solution for size reduction, densification, and extrusion — designed for modern requirements in recycling.
Key Advantages
- Reduces gel formation and prevents clumping or cake formation in the cutter compactor
- Allows instant start/stop operation – no warm-up phases required
- Eliminates water injection and related downstream complications
- Ideal for advanced recycling and high-spec compounding needs
MAS — CUSTOMER SERVICE
RELIABLE. RESPONSIVE. SUPPORTIVE.
Experience dedicated assistance, expert guidance, and personalized solutions — all designed to help you get the most out of MAS technologies and services.
We provide reliable, long-term support and maintenance to ensure your machinery’s performance and investment security.
WHAT OUR CUSTOMERS SAY
The conical shape is very advantageous when melting the material, where with little shear and very short dwell time, the material is damaged as little as possible
We always have to try to buy as good as possible to produce top quality regranulate. And we do that with the technology we bought from MAS.
Fatra was satisfied with the MAS cooperation, the possibility of tests before ordering with, MAS innovative solutions and the final production performance achieved.
The Twin Screw Extruder from MAS is an engineering feat in the field of plastics recycling. Coupled with the superb performance of the Continuous Disc Filtration easily makes it the best recycling system in the world. Truly a masterpiece.
Recycling Upgrade for High Demands
MAS offers high-performance upgrades for recycling extrusion lines, boosting throughput and pellet quality. With a patented CDF melt filter and a second twin-screw extruder, even tough materials are efficiently processed. Upgrades are tailor-made, easily integrated, and deliver cost-effective, energy-efficient operation with superior homogeneity and minimal maintenance.
About MAS
Founded by recycling pioneer Helmuth Schulz in 2006, the company is revolutionizing the exceedingly high quality standards of twin-screw extruders for the recycling industry. MAS masters the challenges of modern recycling and upcycling requirements thanks to its patented technology and became an international driver of innovation in no time. Customers around the world benefit from environmentally friendly added value while saving energy and resources.
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