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MAS 110

MAS 110 at a glance

  • Com­pact yet high‑capacity
    A sleek 6 m long machine that packs the full pow­er of a large twin‑screw extrud­er into a com­pact form fac­tor .
  • New 4‑motor dri­ve
    MAS’s lat­est gen­er­a­tion fea­tures four pow­er­ful motors—“Power Pur” in action—delivering robust, reli­able torque for demand­ing appli­ca­tions (per your notes).
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AR View

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The Aug­ment­ed Real­i­ty fea­ture is acces­si­ble on AR-com­pat­i­ble devices, such as the major­i­ty of mobile phones and tablets.

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From the feed to the out­put: Find out more about the full extru­sion and recy­cling process of the patent­ed con­i­cal, co-rotat­ing twin-screw extrud­er by MAS. This cer­ti­fied inno­va­tion deployed around the world deliv­ers con­sid­er­ably more mate­r­i­al to the recy­cling process than con­ven­tion­al extrud­ers. The twin-screw extrud­er has a par­tic­u­lar­ly large feed vol­ume. It also stands out thanks to its resource-effi­cient melt­ing process and impres­sive degassing per­for­mance. For gran­u­late of the high­est qual­i­ty.

Technical Breakthroughs & Performance

Conical co‑rotating design

Patent­ed con­i­cal twin‑screw geom­e­try begins with a large feed open­ing for effi­cient han­dling of light-den­si­ty mate­ri­als, grad­u­al­ly taper­ing to enhance pres­sure and homog­e­niza­tion at dis­charge

Selective low‑shear processing

The taper­ing design slows cir­cum­fer­en­tial speed toward the dis­charge end, reduc­ing shear stress and pre­serv­ing poly­mer quality—especially use­ful for sen­si­tive or del­i­cate resins

Energy‑efficient, fast throughput

Opti­mized taper­ing cuts ener­gy use by 20–40 % ver­sus con­ven­tion­al designs PET pro­cess­ing rates reach up to6 t/h with top-tier melt qual­i­ty

more advan­tages

Versatility & Applications

  • Broad mate­r­i­al com­pat­i­bil­i­ty
    Han­dles all thermoplastics—from PET and PLA to spe­cial­ty compounds—and sup­ports chem­i­cal recy­cling and direct film extru­sion appli­ca­tions
  • Purpose‑built recycling/upcycling
    Unlike con­ven­tion­al extrud­ers adapt­ed from com­pound­ing, the MAS 110 is specif­i­cal­ly tai­lored for recycling/upcycling, with strong degassing and clean­ing mod­ules deliv­er­ing high‑quality gran­u­late
material discharge
  • Resid­ual mois­ture up to 2%
  • Resid­ual con­t­a­m­i­na­tion up to less than 0.5%
Material entry
  • Plas­tic regrind/films
  • Dirt (sand, dust, earth, mois­ture) up to max. 25%

DRD pro­cess­ing prin­ci­ple (schemat­ic rep­re­sen­ta­tion)

Discharge contamination
  • air
  • Dust
  • mois­ture
Heavy goods separator
  • small stones
  • Wires, Fe parts, etc.

Single-stage or two-stage?

Dry clean­ing of plas­tic can be done in sev­er­al ways using the DRD prin­ci­ple. The two-stage process dries and cleans at the same time, for exam­ple con­t­a­m­i­nat­ed and moist films. The mate­r­i­al is dried by draw­ing in air from above while heat­ing it. In the dou­ble stage, anoth­er clean­ing cham­ber with­out heat­ing ele­ments can be switched on for just clean­ing. The result: opti­mal clean­ing and dry­ing.

Alter­na­tive­ly, the dry clean­er can also be used with a focus on the actu­al dry­ing and clean­ing at the same time. Mate­r­i­al with resid­ual mois­ture con­tent from the wash­ing sys­tem is dried here and at the same time any wash­ing residue (fines) is removed. The MAS experts will def­i­nite­ly find the opti­mal solu­tion for your area of appli­ca­tion.

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Further upgrade benefits at a glance

Com­pre­hen­si­ble, intu­itive sys­tem, some with inte­grat­ed oper­at­ing ter­mi­nal

Swiv­el fil­ter with desired µ‑value can be insert­ed by your­self

Excel­lent homog­e­niza­tion and com­pound­ing prop­er­ties

High sav­ings in test­ing and devel­op­ment oper­a­tions and rapid amor­ti­za­tion with­in a few years

Low wear and easy main­te­nance

Innovation & Development

  • AI‑augmented engi­neer­ing
    Devel­oped through a fast-paced, AI-dri­ven sim­u­la­tion col­lab­o­ra­tion with a lead­ing extru­sion sim­u­la­tion firm—resulting in a short time to mar­ket
  • Foun­da­tion for next‑gen sys­tems
    MAS posi­tions the 110 as a plat­form for future innovation—the start of a new era in high-per­for­mance, sus­tain­able extru­sion tech­nolog

Business Benefits

High throughput in minimal space

Ide­al for expand­ing plants and for replac­ing or upscal­ing exist­ing sys­tems .

Superior melt quality

Ide­al for high‑value out­put like food‑grade recy­cled PET.

Lower operational cost

Less ener­gy, short­er reten­tion time, and high torque effi­cien­cy.

Modular & service‑friendly

Easy screw/barrel swaps and retro­fitting, sup­port­ed by MAS ser­vice & main­te­nance

Summary Highlight

The MAS 110 achieves what con­ven­tion­al twin‑screw extrud­ers promise—and more—but in a com­pact 6‑meter form with pow­er­ful four‑motor archi­tec­ture. It inte­grates envi­ron­men­tal sen­si­tiv­i­ty, process effi­cien­cy, scal­a­bil­i­ty, and cutting‑edge AI‑based development—providing plas­tic recy­clers and com­pounders with a future‑ready, sus­tain­able solu­tion.

MAS — MEDIA CORNER

ENGAGING. INSPIRING. MULTIMEDIA.

Dis­cov­er exclu­sive insights, expert inter­views, and engag­ing videos that show­case MAS tech­nolo­gies, inno­va­tions, and achieve­ments all in one place.

Stay con­nect­ed with the fore­front of upcy­cling and recy­cling inno­va­tion.

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WHAT OUR CUSTOMERS SAY

The MAS DRD dry clean­ing sys­tem has proven to be a very effi­cient and effec­tive method for remov­ing con­t­a­m­i­na­tion from soiled goods. It is a very sim­ple machine to run and has giv­en us the abil­i­ty to expand our busi­ness in area’s that were not pos­si­ble before.

MAS’s team of experts have been very help­ful through­out the entire process from design, pur­chase, install and main­tain­ing along the way.

Brad Schulze
Brad SchulzeIndus­tri­al Recy­clers

Low maintenance
dry cleaning machine
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The com­bined dry­ing and clean­ing of the DRD dry clean­ing machine from MAS cleans holis­ti­cal­ly and reli­ably, gen­tly and at the same time in a ver­sa­tile man­ner. Our experts will advise you on the var­i­ous pos­si­ble appli­ca­tions and find the right solu­tion for new and exist­ing sys­tems.
We look for­ward to your enquiry!

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About MAS

Found­ed by recy­cling pio­neer Hel­muth Schulz in 2006, the com­pa­ny is rev­o­lu­tion­iz­ing the exceed­ing­ly high qual­i­ty stan­dards of twin-screw extrud­ers for the recy­cling indus­try. MAS mas­ters the chal­lenges of mod­ern recy­cling and upcy­cling require­ments thanks to its patent­ed tech­nol­o­gy and became an inter­na­tion­al dri­ver of inno­va­tion in no time. Cus­tomers around the world ben­e­fit from envi­ron­men­tal­ly friend­ly added val­ue while sav­ing ener­gy and resources.

Get in touch with us

Estera Jamrozek

Area Sales Manager
  • Poland
  • Italy
  • Spain
  • Por­tu­gal
  • Lithua­nia
  • Esto­nia
  • Latvia
  • Ger­many
  • Swe­den
  • Nor­way
  • Fin­land
  • Ger­many North

Ivica Radic

Area Sales Manager
  • Slowakia
  • Slove­nia
  • Croa­t­ia
  • Roma­nia
  • Hun­gary
  • Czech Repub­lic
  • Greece
  • Bosnia Herze­gov­ina
  • Ger­many South
  • Aus­tria
  • Switzer­land
  • Brazil

Michael Wöber

Area Sales Manager
  • Turkey
  • Japan
  • Chi­na
  • South Korea
  • Viet­nam
  • Indone­sia
  • Thai­land
  • Israel
  • Aus­tralia
  • France
  • UK
  • Ire­land

Thomas Lehner

Area Sales Manager
  • USA
  • Mex­i­co
  • Cana­da

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Do you have ques­tions for us and our com­pa­ny? Then get in touch.

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UPCYCLING TO THE next level