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MAS 24 and 55 laboratory extruders
for material tests

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Material sampling and recipe development on a small scale

The MAS 24 and MAS 55 lab­o­ra­to­ry extrud­ers enable the pro­cess­ingThe MAS 24 and MAS 55 lab­o­ra­to­ry extrud­ers enable the pro­cess­ing of all ther­mo­plas­tics in very small quan­ti­ties. The inno­v­a­tive lab­o­ra­to­ry equip­ment from MAS acts as an ide­al com­pound­ing sys­tem for for­mu­la­tion devel­op­ment, mate­r­i­al sam­pling, incom­ing mate­r­i­al inspec­tion and basic sci­en­tif­ic research. With the MAS 24, the small­est extrud­er in the MAS series, and the larg­er MAS 55 vari­ant, the mate­r­i­al input and the influx of addi­tives are delib­er­ate­ly kept to a min­i­mum with­out com­pro­mis­ing on qual­i­ty. Dis­cov­er the advan­tages of a MAS lab­o­ra­to­ry extrud­er for your­self! 

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From the feed to the out­put: Find out more about the full extru­sion and recy­cling process of the patent­ed con­i­cal, co-rotat­ing twin-screw extrud­er by MAS. This cer­ti­fied inno­va­tion deployed around the world deliv­ers con­sid­er­ably more mate­r­i­al to the recy­cling process than con­ven­tion­al extrud­ers. The twin-screw extrud­er has a par­tic­u­lar­ly large feed vol­ume. It also stands out thanks to its resource-effi­cient melt­ing process and impres­sive degassing per­for­mance. For gran­u­late of the high­est qual­i­ty.

MAS 110

Powerful.
Innovative.
Big & Compact.

The new MAS 110 extrud­er increas­es through­put and pro­duc­tiv­i­ty when recy­cling and upcy­cling plas­tics — ide­al for larg­er recy­cling and com­pound­ing lines!

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NEW

UNIQUE BENEFITS

Perfect for test runs

low mate­r­i­al input and real­is­tic pro­duc­tion con­di­tions — ide­al for mate­r­i­al sam­pling and recipe devel­op­ment

High performance

Qual­i­ty com­pa­ra­ble to large MAS extrud­ers with sig­nif­i­cant­ly low­er through­put (15–30 kg)

Simple maintenance

Fast and effec­tive, with­out sys­tem down­time

Cost savings

dank low mate­r­i­al input and low addi­tive inflow, pri­mar­i­ly for use in test envi­ron­ments

more advan­tages

How the laboratory
extruder works

Our MAS 24 lab­o­ra­to­ry extrud­er, with a diam­e­ter of 24 mm at the pro­cess­ing unit, works like a con­ven­tion­al twin-screw extrud­er, but in a com­pact frame. This small­est extrud­er in the series has only a small mate­r­i­al input and an out­put of 15–30 kg — ide­al for test runs and recipe devel­op­ment with­out large amounts of mate­r­i­al. For larg­er quan­ti­ties of mate­r­i­al and fur­ther test runs, the MAS 55 lab­o­ra­to­ry extrud­er with a diam­e­ter of 55 mm on the pro­cess­ing unit is ide­al.

Thanks to the extreme­ly large feed open­ing, the con­i­cal­ly co-rotat­ing twin screw enables the pro­cess­ing of all grind­ing mate­ri­als, but also lighter recy­cling frac­tions such as flakes — a size sim­i­lar to pro­duc­tion plants (< 15 mm). The addi­tives are also added via the large feed open­ing. With the option­al­ly avail­able side feed open­ing for a melt­ing extrud­er, a twin com­pound sys­tem can also be imple­ment­ed on a lab­o­ra­to­ry scale.

How to use the laboratory extruder

The com­pact pro­cess­ing unit and the low through­put make the lab­o­ra­to­ry extrud­er the per­fect test­ing and sam­pling tool. In our tech­ni­cal cen­ter, MAS tech tests with a MAS 24 lab­o­ra­to­ry extrud­er as well as a MAS 55 for fur­ther tests and larg­er mate­r­i­al quan­ti­ties, allow­ing plas­tic qual­i­ties and addi­tive inflows to be eval­u­at­ed under real­is­tic pro­duc­tion con­di­tions.

All lab­o­ra­to­ry extrud­ers are char­ac­ter­ized by high speed and high qual­i­ty. Set­tings for the devel­op­ment of for­mu­la­tions can be made quick­ly and eas­i­ly, with low mate­r­i­al costs: anoth­er plus point for very expen­sive plas­tics and addi­tives. By ana­lyz­ing the mate­r­i­al input and flow, it is also pos­si­ble to deter­mine whether and how cer­tain plas­tics can be fed into the recy­cling and upcy­cling process, and the MAS 24 and MAS 55 lab­o­ra­to­ry extrud­ers are ide­al­ly suit­ed as pro­duc­tion sys­tems for very expen­sive plas­tics in very small quan­ti­ties.

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Energy saving
Calculate

Cal­cu­late the ener­gy sav­ings that can be achieved in com­par­i­son to stan­dard extru­sion solu­tions in an inter­ac­tive man­ner and find out how our upcy­cling tech­nolo­gies pro­vide high­er qual­i­ty and reduce the pay­back peri­od of your invest­ment. Enter your ener­gy and con­sump­tion data into the ener­gy cal­cu­la­tor and see the dif­fer­ence! Enter your ener­gy and con­sump­tion data into the ener­gy cal­cu­la­tor and see the dif­fer­ence!

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Elec­tri­cal Ener­gy
MAS — extrud­er
sin­gle screw ecx­trud­er


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Further upgrade benefits at a glance

Com­pre­hen­si­ble, intu­itive sys­tem, some with inte­grat­ed oper­at­ing ter­mi­nal

Swiv­el fil­ter with desired µ‑value can be insert­ed by your­self

Excel­lent homog­e­niza­tion and com­pound­ing prop­er­ties

High sav­ings in test­ing and devel­op­ment oper­a­tions and rapid amor­ti­za­tion with­in a few years

Low wear and easy main­te­nance

Securing laboratory
extruder for material development

Im Tes­tum­feld und bei der Rezep­turen­twick­lung brin­gen die Laborex­trud­er MAS 24 und MAS 55  schnelle Resul­tate unter real­is­tis­chen Pro­duk­tions­be­din­gun­gen, ohne ‑hohen Mate­ri­alaufwand. Sie suchen nach einem Laborex­trud­er für Ihren Entwick­lungs­bere­ich? Wir berat­en Sie zur kom­plet­ten Pla­nung, Konzep­tion und Inbe­trieb­nahme im Test­ing- und R&D‑Umfeld. Gerne nehmen wir Ihre Anfrage ent­ge­gen!

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WHAT OUR CUSTOMERS SAY

The con­i­cal shape is very advan­ta­geous when melt­ing the mate­r­i­al, where with lit­tle shear and very short dwell time, the mate­r­i­al is dam­aged as lit­tle as pos­si­ble

Arjan Van Kempen
Arjan Van Kem­penCEO — Cumapol (NL)

We always have to try to buy as good as pos­si­ble to pro­duce top qual­i­ty regran­u­late. And we do that with the tech­nol­o­gy we bought from MAS.

Peter Daalder
Peter DaalderCEO — Daly Plas­tics (NL)

Fatra was sat­is­fied with the MAS coop­er­a­tion, the pos­si­bil­i­ty of tests before order­ing with, MAS inno­v­a­tive solu­tions and the final pro­duc­tion per­for­mance achieved.

Ing. Jan Jedovnický
Ing. Jan JedovnickýFatra

The Twin Screw Extrud­er from MAS is an engi­neer­ing feat in the field of plas­tics recy­cling. Cou­pled with the superb per­for­mance of the Con­tin­u­ous Disc Fil­tra­tion eas­i­ly makes it the best recy­cling sys­tem in the world. Tru­ly a mas­ter­piece.

Wilson Pandhika
Wil­son Pand­hi­kaDirec­tor — PANERA Group

Extruder with
secure added value

Are you look­ing for a twin-screw extrud­er for your busi­ness? Our extru­sion experts will advise you from the plan­ning and con­cep­tu­al design of com­plete­ly new extrud­er sys­tems to upgrad­ing or retro­fitting exist­ing sys­tems. We are look­ing for­ward to your inquiry!

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High-performance extrusion solutions from MAS. WHO IS MAS?

Found­ed in 2006 by recy­cling pio­neer Hel­muth Schulz, the com­pa­ny is rev­o­lu­tion­iz­ing the extreme­ly high qual­i­ty stan­dards of twin-screw extrud­ers for the recy­cling indus­try. Thanks to patent­ed tech­nol­o­gy, MAS meets the chal­lenges of mod­ern recy­cling and upcy­cling require­ments and has devel­oped into an inter­na­tion­al inno­va­tion dri­ver with­in a very short space of time. The envi­ron­men­tal­ly friend­ly added val­ue with simul­ta­ne­ous ener­gy and resource sav­ings is there­fore used world­wide.

Get in touch with us

Estera Jamrozek

Area Sales Manager
  • Poland
  • Italy
  • Spain
  • Por­tu­gal
  • Lithua­nia
  • Esto­nia
  • Latvia
  • Ger­many
  • Swe­den
  • Nor­way
  • Fin­land
  • Ger­many North

Ivica Radic

Area Sales Manager
  • Slowakia
  • Slove­nia
  • Croa­t­ia
  • Roma­nia
  • Hun­gary
  • Czech Repub­lic
  • Greece
  • Bosnia Herze­gov­ina
  • Ger­many South
  • Aus­tria
  • Switzer­land
  • Brazil

Michael Wöber

Area Sales Manager
  • Turkey
  • Japan
  • Chi­na
  • South Korea
  • Viet­nam
  • Indone­sia
  • Thai­land
  • Israel
  • Aus­tralia
  • France
  • UK
  • Ire­land

Thomas Lehner

Area Sales Manager
  • USA
  • Mex­i­co
  • Cana­da

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Do you have ques­tions for us and our com­pa­ny? Then get in touch.

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UPCYCLING TO THE next level