PRESS RELEASE MAS iQonicTwin HyperPET

MAS launch­es the iQon­icTwin Series, fea­tur­ing its flag­ship inno­va­tion in PET pro­cess­ing: the iQ Hyper­PET solu­tion with inte­grat­ed SSP: Set­ting a New Stan­dard in Food-Grade PET Recy­cling.

Puck­ing, Sep­tem­ber 29th, 2025 – MAS intro­duces the iQon­icTwin Hyper­PET, an inno­v­a­tive plat­form for PET recy­cling designed to meet the high­est stan­dards for food-con­tact appli­ca­tions while unlock­ing new busi­ness oppor­tu­ni­ties. The flag­ship Hyper­PET solu­tion inte­grates MAS’s proven co-rotat­ing con­i­cal twin-screw extrud­er with a Sol­id-State Poly­con­den­sa­tion (SSP) process based on infrared radi­a­tion and vac­u­um, elim­i­nat­ing the need for nitro­gen, to deliv­er excep­tion­al intrin­sic vis­cos­i­ty (IV), col­or sta­bil­i­ty, and min­i­mal acetalde­hyde (AA) for­ma­tion at reduced ener­gy con­sump­tion.

MAS is part­ner­ing with PET recy­cling spe­cial­ist Chris­t­ian Schi­avolin to inte­grate his proven solu­tion into the inno­v­a­tive MAS iQ Series. Through the iQon­icTwin Hyper­PET solu­tion, MAS is work­ing close­ly with him to solid­i­fy fur­ther its posi­tion as a lead­ing provider of com­pre­hen­sive plas­tics recy­cling and upcy­cling ser­vices.

iQonicTwin HyperPET: Pre-Extrusion SSP

In the Hyper­PET con­fig­u­ra­tion, poly­con­den­sa­tion occurs upstream of extru­sion:

  1. RPET flakes are pre-heat­ed and dried in a crys­tal­liz­er.
  2. The MOBY reac­tor applies infrared radi­a­tion under vac­u­um, reduc­ing mois­ture and adjust­ing IV to the tar­get lev­el for bot­tle-grade appli­ca­tions.
  3. Stored heat reduces extru­sion ener­gy needs and increas­es through­put.

Key Advantages:

  • extreme­ly short dwell time in the SSP
  • IV sta­bi­liza­tion of the RPET flakes
  • Nitro­gen-free, no addi­tion­al oper­at­ing resources except elec­tric­i­ty are required
  • Sim­pli­fied oper­a­tion and com­pact foot­print
  • Ener­gy-effi­cient process

Breaking the Bottle-to-Bottle Limitations

While tra­di­tion­al food-grade PET recy­cling relies on “bot­tle-to-bot­tle” process­es, Hyper­PET extends capa­bil­i­ties to future “tray-to-bot­tle” recy­cling. This allows for the pro­cess­ing of both bot­tle and PET tray regrind, either alone or blend­ed, there­by expand­ing the feed­stock pool and reduc­ing reliance on post-con­sumer bot­tles.

Operational and Economic Benefits

The MAS iQ Hyper­PET solu­tion offers:

  • Sta­ble, high-qual­i­ty pel­lets with con­sis­tent IV, col­or, and low AA
  • Com­pli­ance with the strictest food-con­tact reg­u­la­tions
  • Reduced OPEX thanks to ener­gy sav­ings and oper­a­tional sim­pli­fi­ca­tion
  • Greater sourc­ing flex­i­bil­i­ty, improv­ing ROI

Flexible Capacities

iQon­icTwin Hyper­PET is avail­able in three capac­i­ties, mak­ing it suit­able for both pilot lines and indus­tri­al-scale appli­ca­tions.

MAS also now offers a rPET SSP solu­tion and a rPET Regran solu­tion, which are part of the new inno­v­a­tive MAS port­fo­lio.

Official Launch

The iQon­icTwin Hyper­PET solu­tion will be pre­sent­ed at K Show 2025, Düs­sel­dorf, Octo­ber 8–15, Hall 9, Booth D30, with live con­sul­ta­tions from the MAS team and PET recy­cling spe­cial­ist Chris­t­ian Schi­avolin.

MAS
Puck­ing, Aus­tria
CEO: Mar­tin Schn­abl
PET Recy­cling Spe­cial­ist: Chris­t­ian Schi­avolin  (c.schiavolin@mas-austria.com)
Mar­ket­ing: Mar­ti­na Diet­rich (m.dietrich@mas-austria.com)

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