Does My Project Need The MAS 110 Scale?
Compare MAS 110 with smaller MAS extruders, conventional single- or twin-screw systems, existing-line optimisation or retrofit and other suitable platforms. Select MAS 110 only when the required capacity and process duty justify the large-scale architecture and the complete line can support it.
When Is MAS 110 The Right Platform?
Consider MAS 110 when a project requires large-scale intake, controlled melting/mixing, degassing and integration in a compact machine layout—and when feeding, drive, filtration, pressure build-up, pelletising, cooling, conveying and utilities can support the target.
Best Suited For:
MAS 110 At A Glance
The MAS 110 combines a compact footprint with the performance of a large twin-screw extruder.
Compact yet high-capacity: At only 6 m in length, the MAS 110 delivers high throughput in a space-saving machine layout.
New 4-motor drive: MAS’s latest drive generation uses four powerful motors to provide robust, reliable torque for demanding recycling applications.
Purpose-built for recycling and upcycling: Unlike conventional extruders adapted from compounding, the MAS 110 is engineered specifically for recycling. Its patented conical co-rotating twin-screw design supports high material feed volume, resource-efficient melting, strong degassing and gentle, low-shear processing.
High-quality output: In combination with degassing and cleaning modules, the MAS 110 enables high-value granulate production, including demanding applications such as recycled PET.
Technical Breakthroughs and Performance
The MAS 110 uses patented conical co-rotating twin-screw technology to combine efficient material intake, gentle melting, strong homogenisation and reliable degassing in one compact extrusion process.
Conical Co-Rotating Design
Patented conical twin-screw geometry begins with a large feed opening for efficient handling of light-density materials and tapers to enhance pressure and homogenisation at discharge.
Selective Low-Shear Processing
The tapering design slows circumferential speed toward the discharge end, reducing shear stress and preserving polymer quality for sensitive or delicate resins.
Energy-Efficient Fast Throughput
Optimised tapering cuts energy use by 20–40% versus conventional designs, and PET processing rates reach up to 6 t/h with top-tier melt quality.
Key Advantages
Compact High-Throughput Design
A compact six-metre layout delivers high processing capacity while supporting plant expansion, line replacement and space-constrained installations.
Premium Melt Quality
Controlled processing supports high-quality recycled output, including demanding applications such as food-grade rPET.
Broad Application Flexibility
The system can process PET, PLA, specialty compounds and materials for chemical recycling or direct film extrusion.
Lower Operating Costs
Reduced energy demand, short residence times and efficient torque transfer help lower production costs.
Modular, Service-Friendly Construction
Accessible screws and barrels simplify maintenance, component replacement, upgrades and future retrofitting.
Recycling-Focused Engineering
The machine is developed specifically for recycling and upcycling applications rather than adapted from conventional compounding equipment.
Applications And Use Cases
Each application requires project-specific material testing and line-level engineering.
PET Processing
Validate IV, moisture, AA and route duty.
PLA / Sensitive Polymers
Confirm thermal history and degradation.
Specialty Compounds
Verify recipe, dispersion and filtration.
Direct Film / Expansion
Check full-line interfaces, output and space.
Innovation And Development
The MAS 110 was developed through a fast-paced, AI-driven simulation collaboration with a leading extrusion simulation firm, supporting a short time to market.
MAS positions the MAS 110 as a platform for future innovation and the start of a new era in high-performance, sustainable extrusion technology — integrating environmental sensitivity, process efficiency, scalability and cutting-edge AI-based development into one future-ready solution.
What Our Customers Say
The conical shape is very advantageous when melting the material, where with little shear and very short dwell time, the material is damaged as little as possible.
Arjan Van Kempen, CEO – Cumapol (NL)
We always have to try to buy as good as possible to produce top quality regranulate. And we do that with the technology we bought from MAS.
Peter Daalder, CEO – Daly Plastics (NL)
The Twin Screw Extruder from MAS is an engineering feat in the field of plastics recycling.
Wilson Pandhika, Director – PANERA Group
Related Technologies
Twin-Screw Extruder
The MAS conical co-rotating twin-screw platform the MAS 110 is built on.
CDF Melt Filtration
Process-controlled melt filtration for heavily contaminated melt downstream of the extruder.
HyperPET
Closed-loop PET recycling platform for food-grade rPET with stable IV and low AA.
DRD Dry Cleaning
Water-free cleaning and drying for material preparation ahead of extrusion.
Technical Test Center
Material evaluation and process validation for MAS 110 project planning.
Customer Service And Material Testing
Share plant layout, utilities, current production data, input material, target kg/h and product quality. MAS can compare MAS 110 with alternative sizes and line concepts.
