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Re-granulating with MAS re-compounding

The efficient
regranulating solution

MAS re-com­pound­ing can even suc­cess­ful­ly re-gran­u­late mate­ri­als that are dif­fi­cult to degas. Our re-com­pound­ing line, pre­cise­ly tai­lored to indi­vid­ual require­ments, ensures that the rel­e­vant mate­ri­als are giv­en the right prop­er­ties and get processed for high upcy­cling qual­i­ties.

Our flex­i­ble, ver­sa­tile machines homog­e­nize fluc­tu­at­ing input qual­i­ties and enable the addi­tion of many addi­tives, all with impres­sive­ly low ener­gy con­sump­tion. We would be delight­ed to pro­vide you with a com­pre­hen­sive con­sul­ta­tion to find the ide­al re-com­pound­ing line for your appli­ca­tion.

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Convincing benefits

Complete re-pelletizing

even mate­ri­als that are dif­fi­cult to degas can be degassed suc­cess­ful­ly and eas­i­ly

Low investment:

thanks to high-qual­i­ty, tried and test­ed MAS machines and lines

Homogenization

good con­tin­u­ous fil­tra­tion and strong degassing even of mate­ri­als that are dif­fi­cult to degas

Optimized properties

max­i­mum effec­tive­ness with man­age­able expense

Flexible design

bal­anc­ing out fluc­tu­at­ing input qual­i­ties of dif­fer­ent recy­cling frac­tions leads to faster homog­e­niza­tion

Low temperature, low abrasion, gentle treatment

more advan­tages

The ideal solution for your upcycling business

Recy­cled plas­tic is mod­i­fied dur­ing re-gran­u­la­tion to achieve opti­mized prop­er­ties. This upcy­cling method relies on the addi­tion of addi­tives in var­i­ous forms that pre­pare a wide range of recy­cled mate­ri­als for recy­cling, includ­ing PE, PP, ABS, PS, PA, and PET. There are hard­ly any mate­r­i­al lim­its for our MAS lines. Any­thing that can be melt­ed down can be re-gran­u­lat­ed, while any qual­i­ty loss­es can be cor­rect­ed with appro­pri­ate addi­tives. Col­orants and UV fil­ters are also uti­lized in a sys­tem­at­ic man­ner to com­pen­sate for the chang­ing qual­i­ty of inputs, pro­duc­ing com­pre­hen­sive­ly mod­i­fied re-com­pounds. Our experts will respond pre­cise­ly to your requests and require­ments to make your upcy­cling process­es as sim­ple, fast, pre­cise, and high-qual­i­ty as pos­si­ble. Based on the infor­ma­tion and data you pro­vide, we will use exten­sive test pro­ce­dures for your lines—existing or planned—to ensure the high­est qual­i­ty of recy­cled pel­lets.

HOW THE RE-COMPOUNDING LINE TRANSFORMS WASTE INTO VALUE

In the first step, the mate­r­i­al is fed into a con­i­cal­ly co-rotat­ing MAS twin-screw extrud­er ; this is where the desired mix­ing and melt­ing takes place. To achieve opti­mum results, var­i­ous addi­tives and fillers can be added using the con­i­cal co-rotat­ing twin-screw extrud­er. The con­tin­u­ous melt fil­ter (CDF) then removes any impu­ri­ties (wood par­ti­cles, paper, rub­ber, and oth­er non-melt­ing for­eign plas­tics). The sin­gle-screw cas­cade extrud­er —with its patent­ed melt dis­tri­b­u­tion segment—enables extreme­ly effec­tive degassing (includ­ing pres­sure build-up) and increas­es the per­for­mance of the melt fil­ter.

The mate­r­i­al is gran­u­lat­ed using strand, water ring, or under­wa­ter gran­u­la­tion. Final­ly, the mate­r­i­al is filled, into silos or big bags, for exam­ple. We would be delight­ed to find the ide­al solu­tion for your require­ments dur­ing an infor­ma­tive ini­tial con­sul­ta­tion.

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Discover the extensive benefits of our conical co-rotating twin-screw extruder now

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Further advantages of our
unique technology

with low melt pres­sure and low melt tem­per­a­ture

takes place before the degassing zone and removes all impu­ri­ties, such as wood par­ti­cles or paper

due to low melt pres­sure

  • sec­ond fil­ter can be installed between cas­cade and gran­u­la­tion

hard­ly any main­te­nance required thanks to high sta­bil­i­ty • Sim­ple oper­a­tion: under­stand­able, intu­itive sys­tem

under­stand­able, intu­itive sys­tem

for opti­mum results and guar­an­teed re-gran­u­la­tion qual­i­ty before final imple­men­ta­tion

MAS — MEDIA CORNER

ENGAGING. INSPIRING. MULTIMEDIA.

Dis­cov­er exclu­sive insights, expert inter­views, and engag­ing videos that show­case MAS tech­nolo­gies, inno­va­tions, and achieve­ments all in one place.

Stay con­nect­ed with the fore­front of upcy­cling and recy­cling inno­va­tion.

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WHAT OUR CUSTOMERS SAY

The con­i­cal shape is very advan­ta­geous when melt­ing the mate­r­i­al, where with lit­tle shear and very short dwell time, the mate­r­i­al is dam­aged as lit­tle as pos­si­ble

Arjan Van Kempen
Arjan Van Kem­penCEO — Cumapol (NL)

We always have to try to buy as good as pos­si­ble to pro­duce top qual­i­ty regran­u­late. And we do that with the tech­nol­o­gy we bought from MAS.

Peter Daalder
Peter DaalderCEO — Daly Plas­tics (NL)

Fatra was sat­is­fied with the MAS coop­er­a­tion, the pos­si­bil­i­ty of tests before order­ing with, MAS inno­v­a­tive solu­tions and the final pro­duc­tion per­for­mance achieved.

Ing. Jan Jedovnický
Ing. Jan JedovnickýFatra

The Twin Screw Extrud­er from MAS is an engi­neer­ing feat in the field of plas­tics recy­cling. Cou­pled with the superb per­for­mance of the Con­tin­u­ous Disc Fil­tra­tion eas­i­ly makes it the best recy­cling sys­tem in the world. Tru­ly a mas­ter­piece.

Wilson Pandhika
Wil­son Pand­hi­kaDirec­tor — PANERA Group

Innovative upcycling solution

MAS’ ener­gy-sav­ing and extreme­ly flex­i­ble re-com­pound­ing lines have become an inte­gral part of upcy­cling oper­a­tions. Our experts will advise you on the var­i­ous pos­si­ble appli­ca­tions and cus­tomiza­tion options and will find the right solu­tion for your spe­cif­ic appli­ca­tion. We look for­ward to hear­ing from you!

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About MAS

Found­ed by recy­cling pio­neer Hel­muth Schulz in 2006, the com­pa­ny is rev­o­lu­tion­iz­ing the exceed­ing­ly high qual­i­ty stan­dards of twin-screw extrud­ers for the recy­cling indus­try. MAS mas­ters the chal­lenges of mod­ern recy­cling and upcy­cling require­ments thanks to its patent­ed tech­nol­o­gy and became an inter­na­tion­al dri­ver of inno­va­tion in no time. Cus­tomers around the world ben­e­fit from envi­ron­men­tal­ly friend­ly added val­ue while sav­ing ener­gy and resources.

Get in touch with us

Ivica Radic

Area Sales Manager
  • Slowakia
  • Slove­nia
  • Croa­t­ia
  • Roma­nia
  • Hun­gary
  • Czech Repub­lic
  • Bul­gar­ia
  • Poland
  • Greece
  • Bosnia Herze­gov­ina
  • Ger­many South
  • Aus­tria
  • Nordics
  • Baltics

Michael Wöger

Area Sales Manager
  • Turkey
  • Japan
  • Chi­na
  • South Korea
  • Viet­nam
  • Indone­sia
  • Thai­land
  • Israel
  • Aus­tralia
  • UK
  • Ire­land
  • India

Thomas Lehner

Area Sales Manager
  • USA
  • Cana­da
  • Mex­i­co
  • Brazil
  • Colom­bia
  • Latin amer­i­ca
  • Venezuela

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Do you have ques­tions for us and our com­pa­ny? Then get in touch.

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UPCYCLING TO THE next level