Complete Recycling Lines
Integrated plastics recycling systems engineered around the real input material, target recyclate quality and long-term production requirements.
MAS Tech develops complete recycling line concepts that connect the required process modules into one coordinated system. The focus is not on explaining every individual machine, but on selecting, integrating and supporting the right technologies for a reliable industrial recycling process.
What is a Complete Recycling Line?
A complete recycling line is an integrated system configured to convert a defined plastic input stream into reusable recyclate. Depending on the project, it can combine preparation, cleaning, extrusion, degassing, melt filtration, pelletising, automation and downstream handling.
The value lies in engineering these stages as one coordinated process. Interfaces, controls, quality targets and future expansion can be considered together instead of being handled as separate machine decisions.
Why Integrated System Engineering Matters
Targeted Process-Water Supply
Delivers a reliable, targeted water supply to connected water ring vacuum pumps to support dependable, continuous operation.
Integrated Water Treatment
Conditions and recirculates process water within the system, reducing the volume of fresh water required for pump operation.
Resource-Conserving Operation
Lower fresh-water consumption supports sustainable, resource-efficient recycling and extrusion processes across the plant.
From Material Assessment to Long-Term Operation
Assess
Review the input material, contamination profile, process limits and target recyclate quality.
➔
Configure
Select and connect the required modules, controls and line interfaces.
➔
Commission
Install, start up and validate the integrated line under production conditions.
➔
Support
Maintain, optimise and expand the system as operating requirements evolve.
Three Modular System Areas
Input Preparation
Preparation, cleaning, drying or densification can be included where the material requires more stable feeding and process conditions.
Core Processing and Melt Quality
Extrusion, degassing and filtration are configured around the polymer, contamination level and target output.
Automation, Output and Lifecycle
Controls, pelletising, commissioning, service and future upgrades support reliable long-term operation.
Detailed machine functions and process specifications remain on the relevant product and solution pages.
Application-Specific Recycling Routes
Complete MAS line concepts can be configured for different recycling applications without duplicating the technical detail of the dedicated solution pages.
Testing, Engineering and Commissioning
Material trials and technical assessment help define the correct process route before the final investment decision. MAS then translates the validated requirements into a coordinated line layout, automation concept and commissioning plan.
Modular Support Across the Line Lifecycle
- Commissioning and operator support
- Remote and technical assistance
- Maintenance and spare parts planning
- Process optimisation
- Integration of additional modules
- Upgrade evaluation for changing requirements
Configure a complete recycling line around your material
Share your input stream, target output, site conditions and expansion plans with MAS Tech. The team can help define an integrated recycling line concept for your application.
