How to achieve stable food-grade rPET despite fluctuating input streams

The biggest challenge in food-grade PET recycling is no longer collection or sorting.

It is process sta­bil­i­ty.

Recy­clers today are deal­ing with increas­ing­ly vari­able input streams. Bot­tle flakes, tray mate­r­i­al, and mixed PET sources all behave dif­fer­ent­ly dur­ing pro­cess­ing. These vari­a­tions direct­ly impact intrin­sic vis­cos­i­ty (IV), acetalde­hyde (AA), and final prod­uct qual­i­ty.

With­out pre­cise process con­trol, the result is unsta­ble out­put and increased pro­duc­tion risk.

MAS address­es this chal­lenge with a recy­cling-spe­cif­ic extru­sion approach. The con­i­cal co-rotat­ing twin-screw extrud­er is designed for gen­tle pro­cess­ing with low shear and short res­i­dence time. This min­i­mizes poly­mer degra­da­tion and ensures sta­ble IV and low AA lev­els.

The Hyper­PET solu­tion com­bines this extru­sion tech­nol­o­gy with SSP, enabling con­sis­tent food-grade out­put even with vari­able input mate­ri­als.

This allows recy­clers to expand their feed­stock flex­i­bil­i­ty while main­tain­ing sta­ble qual­i­ty – a key advan­tage in today’s mar­ket.

In a sys­tem under pres­sure, sta­bil­i­ty becomes the true com­pet­i­tive edge.

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